Publications

Journal Articles
PPS-38 Conference
Other conferences
Book Chapter
Journal Articles

Reducing rubber-plastic friction in syringes through microstructured surface design and manufacturing

Authors: Marco Sorgato, Kristal Bornillo (ESR 11, UniPD), Giovanni Lucchetta  

CIRP Annals

Published 04 May 2024

https://doi.org/10.1016/j.cirp.2024.04.096

Open Access

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Reducing rubber-plastic friction in syringes through microstructured surface design and manufacturing

Authors: Marco Sorgato, Kristal Bornillo (ESR 11, UniPD), Giovanni Lucchetta  

CIRP Annals

Published 04 May 2024

https://doi.org/10.1016/j.cirp.2024.04.096

Open Access

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A penetration efficiency model for the optimization
of solid conical microneedles’ geometry

Authors: Leonardo Piccolo, Kristal Bornillo (ESR11, UniPD), Sara Micheli, Marco Sorgato, Mauro Ricotta, Elisa Cimetta and Giovanni Lucchetta 

Journal of Micromechanics and Microengineering

Published 23 January 2024

https://doi.org/10.1088/1361-6439/ad1e36

Open Access

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Data-driven analysis of the effects of microtextured surfaces on friction reduction for plastic syringe applications

Authors: Kristal Bornillo (ESR11, UniPD), Enrico Bovo, Marco Sorgato & Giovanni Lucchetta 

The International Journal of Advanced Manufacturing Technology

Published 10 January 2025

https://doi.org/10.1007/s00170-025-14997-y

Open Access

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Optimizing two-photon polymerization for rapid and high-resolution prototyping of low-friction microtextured surfaces

Authors: Kristal Bornillo (ESR11, UniPD), Marco Sorgato & Giovanni Lucchetta 

Progress in Additive Manufacturing

Published 22 January 2025

https://doi.org/10.1007/s40964-025-00947-3

Open Access

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Nanosecond pulsed laser transmission welding of cyclic olefin copolymer

Authors: C Bishayee(ESR 10, UT) , N G J Helthuis, W J B Grouve, M Feinaeugle, A J Conde, M Skolimowski and G R B E Römer

Journal of Micromechanics and Microengineering

Published 7 May 2025

https://doi.org/10.1088/1361-6439/adcfac

Open Access

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Precision electroforming of nickel nanocomposite mould for defects-free demoulding in polymer micro replication: Surface properties, performance validation and mould release mechanism

Authors: Tianyu Guan, Sana Zaki, Pieter Daniel Haasbroek (ESR 7, FHNW), Tianyu Mao, Ruibo Yu, Fengzhou Fang, Nan Zhang

Journal of Manufacturing Processes

Published 26 May 2023

https://doi.org/10.1016/j.jmapro.2023.03.054

Open Access

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Ultrashort pulsed laser fabrication of high-performance polymer-film-based moulds for rapid prototyping of microfluidic devices

Authors: Pieter Daniël Haasbroek (ESR 7, FHNW), Mischa Wälty, Michael Grob and Per Magnus Kristiansen

Journal of Manufacturing and Materials Processing

Published 25 September 2025

https://doi.org/10.3390/jmmp9090313

Open Access

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Indirect additive manufacturing of amphiphobic reentrant surface structures using fused deposition modelling

Authors: Myka Mae Duran (ESR5, DTU), Yang Zhang, Aminul Islam

Journal of Materials Processing Technology

Published June 2024

https://doi.org/10.1016/j.jmatprotec.2024.118375

Open Access

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Influence of surface texturing on the dry tribological properties of polymers in medical devices

Authors: Isabela Evangelista (ESR4, BD), Dorota Wencel, Steve Beguin, Nan Zhang, and Michael D. Gilchrist

Polymers

Published 28 June 2023

https://doi.org/10.3390/polym15132858

Open Access

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High-precision digital light processing (DLP) printing of microstructures for microfluidics applications based on a machine learning approach

Authors: Xinhui Wang (ESR 3, UCD), Jinghang Liu, Ruihai Dong, Michael D. Gilchrist, Nan Zhang

Virtual and Physical Prototyping 

Published 23 Feb 2024

https://doi.org/10.1080/17452759.2024.2318774

Open Access

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Elucidating the mechanism of overcuring in microchannels fabricated via vat photopolymerization (VPP) for precise microfluidic chip printing

Authors: Xinhui Wang (ESR 3, UCD), Jinghang Liu, Antony Seng Kai Kho, Weixin Hong, Michael D. Gilchrist, Nan Zhang

Additive Manufacturing

Published 25 July 2024

https://doi.org/10.1016/j.addma.2024.104350

Open Access

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High-precision and Large-Scale Vat Photopolymerization Printing based on “Spatial-Pixel Integration Compensation” method

Authors: Xinhui Wang (ESR 3, UCD), Jinghang Liu, Yufan Liu, Yan Zhao, Yinghao Li, Michael D. Gilchrist, Nan Zhang

Additive Manufacturing

Published 25 July 2024

https://doi.org/10.1016/j.addma.2024.104351

Open Access

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High-precision and Large-Scale Vat Photopolymerization Printing based on “Spatial-Pixel Integration Compensation” method

Authors: Xinhui Wang (ESR 3, UCD), Jinghang Liu, Yufan Liu, Yan Zhao, Yinghao Li, Michael D. Gilchrist, Nan Zhang

Additive Manufacturing

Published 25 July 2025

https://doi.org/10.1016/j.addma.2024.104351

Open Access

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Advances in precision microfabrication through digital light processing: System development, material and applications

Authors: Xinhui Wang (ESR 3, UCD), Jinghang Liu, Yang Zhang, Per Magnus Kristiansen, Aminul Islam, Michael Gilchrist, Nan Zhang

Virtual and Physical Prototyping

Published 24 August 2023

https://doi.org/10.1080/17452759.2023.2248101

Open Access

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Scaling up the fabrication of wafer-scale Ni-MoS2/WS2 nanocomposite moulds using novel intermittent ultrasonic-assisted dual-bath micro-electroforming

Authors: Tianyu Guan, Yuanzhi Lu, Xinhui Wang (ESR 3, UCD),  Michael D. Gilchrist,  Fengzhou Fang, Nan Zhang

Ultrasonics Sonochemistry

Published 07 March 2023

https://doi.org/10.1016/j.ultsonch.2023.106359

Open Access

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Mechanistic modelling of coupled UV energy penetration and resin flow dynamics in digital light processing (DLP)- based microfluidic chip printing

Authors: Xinhui Wang (ESR 3, UCD), Antony Seng Kai Kho, Jinghang Liu, Tianyu Mao, Michael D. Gilchrist and Nan Zhang

Micromachines

Published 21 June 2025

https://doi.org/10.3390/mi16020115

Open Access

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Toward defect-free nanomprinting 

Authors: Tianyu Guan; Ning Huang; Rijian Song; Akshaya Jagannath (ESR2, UCD); Wenxin Wang; Fengzhou Fang; Nan Zhang; 

Small

Published 14 June 2024

https://doi.org/10.1002/smll.202312254

Open Access

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Surface wettability and tribological performance of Ni-based nanocomposite moulds against polymer materials

Authors:  Tianyu Guan; Akshaya Jagannath (ESR2, UCD); Yohann Delaunay (ESR 6, DTU); Pieter Daniel Haasbroek (ESR 7, FHNW); Quanliang Su; Per M. Kristiansen; Nan Zhang;  Michael Gilchrist; 

Journal of Materials research and Technology 

Available online 28 May 2024

https://doi.org/10.1016/j.jmrt.2024.05.236

Open Access

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UV-assisted hyperbranched poly(beta-amino easter)modification of a silica membrane for two-step microfluidic DNA extraction from blood 

Authors: Akshaya Jagannath (ESR2, UCD); Yinghao Li; Hengji Cong; Jaythoon Hasson; Gabriel Gonzalez; Wenxin Wang; Nan Zhang;  Michael Gilchrist; 

ACS Applied Materials and Interfaces 

Accepted 15 June 2023

https://doi.org/10.1021/acsami.3c03523

Open Access

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Improving assay feasibility and biocompatibility of 3D cyclic olefin copolymer microwells by superhydrophilic modification via ultrasonic spray deposition of polyvinyl alcohol

Authors: Akshaya Jagannath (ESR2, UCD); Mingzhi Yu; Jiaqi Li; Nan Zhang;  Michael Gilchrist; 

Biomaterials Advances

Accepted 27 June 2024

https://doi.org/10.1016/j.bioadv.2024.213934

Open Access

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Ultrasonic atomization spay coating of PCL on an Mg-based alloy enhanced by plasma electrolytic oxidation for improved adhesion, corrosion resistance, and biocompatibity

Authors: Seyed Masih Mousavizadeh (ESR 1, UCD); Atiyeh Adelinia, Frederick D. Crowley, Jamal Seyyed Monfared Zanjani, John J. E. Mulvihill, Mingzhi Yu;  Ehsan Rezani, Matthijn de Rooij, Michael Gilchrist; Nan Zhang 

Materials Chemistry and Physics

Accepted 21 September 2025

https://doi.org/10.1002/adem.202501354

Open Access

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Surface modification of WE43 magnesium alloy via alkali/stearic acid treatment for biodegradable drug-eluting stent applications

Authors: Seyed Masih Mousavizadeh (ESR 1, UCD); Zhonglei He, Xiaoyu Wang, Pingping Shen, WenXin Wang, Mingzhi Yu;  Michael Gilchrist; Nan Zhang 

Materials Chemistry and Physics

Accepted 22 July 2023

https://doi.org/10.1016/j.matchemphys.2023.128249

Open Access

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Optimizing a Polycaprolactone Coating on a Magnesium-base Alloy for Biomedical Applications Using Ultrasonic Atomisation and Femtosecond Pulsed Laser Ablation

Authors: Seyed Masih Mousavizadeh (ESR 1, UCD); Mingzhi Yu; Matthias Feinaeugle, Frederick D. Crowley, Martijn Stok-van Houwelingen, Gerht-willem R.B.E. Römer, John J.E. Mulvihill, Michael Gilchrist; Nan Zhang 

Surface and Interface

Accepted 16 October 2025

https://doi.org/10.1016/j.surfin.2025.107903

Open Access

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Preparation of a Polycaprolactone Coating on WE43 for Biodegradable Stent Applications Using Dual Solvents, Ultrasonic Atomization Spray, and Anodization

Authors: Seyed Masih Mousavizadeh (ESR 1, UCD); Mingzhi Yu; Michael Gilchrist; Nan Zhang  

Progress in Organic Coatings

Accepted 14 May 2024

https://doi.org/10.1016/j.porgcoat.2024.108528

Open Access

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Advances in precision microfabrication through digital light processing system development material and applications 

Authors: Xinhui Wang, Jinghang Liu, Yang Zhang, Per Magnus Kristiansen, Aminul Islam, Michael Gilchrist, Nan Zhang

Virtual and physical prototyping

Available online 31, August 2023

https://doi.org/10.5281/zenodo.8304773

Open Access


3D Printing of Silicone and polyurethane elastomers for medical device application: A review 

Authors: Duran, Myka Mae (ESR5, DTU); Moro, Gafaru; Zhang, Yang; Islam, Aminul

Advances in Industrial and Manufacturing Engineering

Available online 13 July 2023

https://doi.org/10.1016/j.aime.2023.100125

Open Access

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Pathogen Surface modification of WE43 magnesium alloy via alkali/stearic acid treatment for biodegradable drug-eluting stent applications

Authors:  Seyed Masih Mousavizadeh (ESR 1, UCD); Nan Zhang; Michael Gilchrist; Wenxin Wang; Zhonglei He

Materials Chemistry and Physics
Available online 24 July 2023

https://doi.org/10.1016/j.matchemphys.2023.128249

Open Access

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Pathogen detection on microfluidic platforms: Recent advances, challenges, and prospects

Authors:  Akshaya Jagannath (ESR2, UCD); Hengji Cong; Jaythoon Hassan; Gabriel Gonzalez; Michael D. Gilchrist, Nan Zhang

Biosensors and Bioelectronics: X
Volume 10, May 2022, 100134

https://doi.org/10.1016/j.biosx.2022.100134

Open Access

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Investigation of surface finish and chip morphology in cryogenic machining biomedical grade polyetheretherketone

Authors: SAJJA Nikhil Teja (ESR12, UniPD), BERTOLINI Rachele, GHIOTTI Andrea, BRUSCHI Stefania

Published under license by Materials Research Forum LLC., Millersville PA, USA

Published online 4/19/2023

The article was published as article 139 of the book Material Forming

https://doi.org/10.21741/9781644902479-139

Citation: SAJJA Nikhil Teja (ESR 12, UniPD), BERTOLINI Rachele, GHIOTTI Andrea, BRUSCHI Stefania, Investigation of surface finish and chip morphology in cryogenic machining biomedical grade polyetheretherketone, Materials Research Proceedings, Vol. 28, pp 1285-1294, 2023

 cceOp22https://doi.org/10.1002/adem.202501354BiAJourPu
PPS-38 Conference

Influence of injection moulding process parameters on industrial Polyhydroxyalkanoates properties for medical device applications

Authors: Delaunay Yohann (ESR6, DTU & Novo Nordisk); Islam Aminul; Bøgelund Jesper; Zhang Yang

PPS38 the 38th International Conference of the Polymer Processing Society; Oral Presentation 

https://doi.org/10.5281/zenodo.8016566

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Ultrafast laser processing of high performance polymers for rapid prototyping for medical applications

Authors: Pieter Daniel Haasbroek(ESR7, FHNW), Ronanld Holtz; Nan Zhang; Per Magnus Kristiansen

PPS38 the 38th International Conference of the Polymer Processing Society; Oral Presentation 

https://doi.org/10.5281/zenodo.8116299

Dian's PPS-38 conference posrt

Other conferences

Development of a novel DLP 3D printing technology for precision manufacturing of microfluidic diagnostic chips

Xinhui Wang (ESR 3, UCD)

INTED2025 Proceedings

3-5 March 2025

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Tribological performance of micro textured polymer surfaces fabricated by micro injection moulding for medical devices

Isabela Evangelista (ESR 4, UCD)

Smart Materials and Surfaces 2025 Proceedings

29-31 Oct 2025

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Development of biomimetic-inspired textured surfaces dry friction applications in polymer medical devices

Authors: Isabela Evangelista (ESR 4, UCD); G. Hanley; M. Gilchris; D. Wencel; N. Zhang 

INTED2025 Proceedings

3-5 March 2025

https://doi.org/10.21125/inted.2025.1889

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Direct additive manufacturing of hydrophobic microstructures using soft polymer

Myka Duran (ESR 5, DTU)

23rd International EUSPEN Conference

12-16 June 2023

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Laser-induced Forward Transfer (LIFT) of a biocompatible polymer

Daniel Sidney (ESR 8, UT)

Materials Science & Engineering Congress 2024

24 Sept 2024

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Recent progress on Laser-Induced Periodic Surface Structures (LIPSS) on medical grade cyclic olefin copolymer

Christian Herrmann (ESR 9)

Polymer Replication and the Nanoscale, 2024

May 2024

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Formation of Laser-Induced Periodic Surface Structures (LIPSS) on coated medical grade cyclic olefin copolymer (COC) by means of a sacrificial gold coating

Christian Herrmann (ESR 9)

Proceedings of the 13th International LIPSS Workshop

29-31 Oct 2025

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Femtosecond laser engineering of polymers: Transforming the microfluidic medical device industry

Chayan Bishayee (ESR 10, UT)

39th International Conference of the Polymer Processing Society

19-23 May 2024

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Investigation of surface finish and chip morphology in cryogenic machining biomedical grade polyetheretherketone

Authors: Sajja N. T. (ESR 12, UniPD) ;Bertolini R.; Ghiotti A.; Bruschi S.

26th International ESAFORM Conference on Material Forming, ESAFORM 2023

https://dx.doi.org/10.21741/9781644902479-139

2023

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Development of novel polymer surfaces for in-vitro diagnostic applications by micro-injection moulding

Authors: Akshaya Jagannath 
INTED2025
3-5 March 2025

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Production of polymer microstructures for sample-to-result detection of human cytomegalovirus   

Authors: Akshaya Jagannath 

MicroTAS 2025

 2-6 Nov 2025 

Open Access

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A Bioresorbable Gene-eluting Stent Using Hyperbranched Polymers   

Authors: Seyed Masih Mousavizadeh; Mingzhi Yu; Michael Gilchrist; Nan Zhang

Poster for One Health

Available online 28 July 2023

https://doi.org/10.5281/zenodo.8224379 

Open Access

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The effects of NaOH anodization on surface properties of a bioresorbable WE43 alloy

Authors: Seyed Masih Mousavizadeh (ESR1 UCD); Nan zhang; Michael Gilchrist

Proceedings of the 8thInternational Conferenceon Nanomanufacturing & 4th AET Symposium on ACSM and Digital Manufacturing, University College Dublin, Ireland, 30 August – 1 September 2022

https://doi.org/10.1109/Nanoman-AETS56035.2022.10119471

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A Bioresorbable Gene-eluting Stent Using Hyperbranched Polymers

Authors: Seyed Masih Mousavizadeh (ESR1, UCD); Mingzhi Yu; Michael Gilchrist; Nan Zhang

https://doi.org/10.5281/zenodo.8224379 

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Multifunctional strong-bonded 3-layered polymer coating on WE43 for drugeluting stent applications

Authors: Seyed Masih Mousavizadeh (ESR1, UCD);   Nan Zhang; Michael Gilchrist;

https://doi.org/10.5281/zenodo.18465732 

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Book Chapter

Lab-on-a-chip: From prototyping to scale-up production

Akshaya Jagannath (ESR2, UCD)

Lab-on-a-chip devices for advanced biomedicines (Royal Society of Chemistry)

https://doi.org/10.1039/9781837673476Hardback ISBN: 978-1-83767-237-0PDF ISBN: 978-1-83767-347-6